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MICRO EDM MILLING
Micro EDM milling is a form of Electrical Discharge Machining (EDM) and could be described as a combination of hole-drilling EDM and die sinking techniques. This technology is a machining method based on spark erosion and is very suitable for shaping electrically conductive materials of various hardnesses at high speed and precision.
Ter Hoek has many years of experience in the field of micro EDM milling and has a climate-controlled manufacturing facility to realize virtually any custom solution that a customer may require. High process reliability and an excellent reputation in the high-tech manufacturing industry assure you, as our customer, the best possible end result.
Micro EDM milling is a form of Electrical Discharge Machining (EDM) and could be described as a combination of hole-drilling EDM and die sinking techniques. This technology is a machining method based on spark erosion and is very suitable for shaping electrically conductive materials of various hardnesses at high speed and precision.
Ter Hoek has many years of experience in the field of micro EDM milling and has a climate-controlled manufacturing facility to realize virtually any custom solution that a customer may require. High process reliability and an excellent reputation in the high-tech manufacturing industry assure you, as our customer, the best possible end result.
What is micro spark erosion?
Micro EDM milling owes its name, among other things, to its extreme micro-level precision. Accuracy of up to 1 micron (one-thousandth of a millimeter) on a tiny surface is standard with this technique. In short: everything that is possible with traditional milling can be done with micro EDM milling down to micron level.
This makes micro EDM milling a high-demand application for three-dimensional material processing for the high-tech industry and the medical world, among others. Micro EDM milling offers numerous new opportunities for these industries, in which the challenges are becoming more acute.
With its advanced Micro EDM machinery, Ter Hoek can manufacture almost any shape and always with extreme precision. As we properly monitor the wear of the electrode, the machining quality remains consistently high during the computer-controlled process. The machines are also capable of microdrilling.
Advantages of micro spark erosion
Micro EDM milling distinguishes itself as a machining technique by combining the advantages of die sinking and hole-drilling EDM. This makes it possible to apply refined details in a workpiece with a relatively large depth and accuracy of one-thousandth of a millimeter. Blind contours in complex shapes with sharp internal angles are no problem at all.
Timely replacement of the electrode prevents wear and ensures that extreme accuracy is maintained. This ensures the best results when machining materials such as aluminum, copper, steel, and carbide. During the micro EDM milling process, the machined material is washed away as residue along the outside of the electrode.
The machines used for micro spark erosion can also perform other techniques, such as microdrilling. They are capable of Micro EDM Milling, Precision hole drilling, High-speed Micro EDM drilling and Micro die-sinking.
Why micro EDM at Ter Hoek?
Ter Hoek is a recognized specialist in micro EDM milling and related innovative technologies. The precision components produced in our manufacturing facility meet the most stringent quality requirements, and we supply them to a satisfied customer base throughout Europe.
Since we started more than a quarter of a century ago, our role has grown from being a technical service provider to being a problem solver and knowledge partner. Consulting and engineering support have become a standard part of our work. And we continue to develop so we can keep on providing more cutting-edge solutions.
masterclass micro EDM milling
Iris Jannink is a senior CNC EDM operator at Ter Hoek. In this online masterclass, she will tell you more about technical specifications of Micro EDM Milling, how Micro EDM Milling works, electrode dressing and deep hole drilling. She also shares valuable ins and outs around cases. How did she face problems and think of the solution needed? Why is tooling so important? Click on the link to find out more about this on-demand masterclass: https://info.terhoek.com/en/micro-edm-milling-masterclass-on-demand.
What are the costs for micro spark erosion?
Micro EDM milling is a sophisticated machining process that is suggestive of high costs. Nevertheless, Ter Hoek demonstrates the opposite with competitive quotations for innovative custom solutions. We like to think along with you as a customer and profile ourselves as a helpful knowledge partner who keeps the costs for technological services manageable.
Of course, the costs also depend on various aspects such as the desired material, dimensions, and shape. The batch size and specific customer requirements also play a role in the final costing. Regardless, we always offer our customers a highly competitive quote in the field of micro EDM milling and related technologies.
Are you curious, and do you want to know exactly what we can do for you? Please feel free to contact our specialists on micro EDM milling. We will be happy to explain how we can support you with custom product solutions that meet your specific needs. E-mail us at info@terhoek.com or call us now on 0548 – 54 08 07.